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NHTSA Recall 04V327000: 12v/24v/48v battery (electrical system)

FORD MOTOR COMPANY reported this safety recall to NHTSA on , covering an estimated 83,687 vehicles. It affects 5 models including the Ford Excursion.

83,687
vehicles potentially affected
5
models affected
2004
owners notified (July 22)
NHTSA campaign04V327000
Manufacturer campaign04S15
ComponentELECTRICAL SYSTEM › 12V/24V/48V BATTERY
Report receivedJuly 7, 2004
Owner notificationJuly 22, 2004
Initiated byManufacturer

Defect

On certain pickup trucks and sport utility vehicles equipped with 6.0l diesel engines, the engine ground stud that attaches the negative battery terminal eyelet to the engine block may be loose.

Safety risk

If the ground wire is loose, electrical current may flow to the radio suppression strap causing it to heat and potentially melt or ignite adjacent components which could result in a fire.

Remedy

Dealers will replace the engine ground stud and the radio suppression strap and adjacent components will be inspected for damage and replaced, if necessary. The recall began on july 23, 2004. Owners should contact ford at 1-800-392-3673.

Notes

Ford recall no. 04s15.customers may also contact the national highway traffic safety administration auto safety hotline at 1-888-dash-2-DOT (1-888-327-4236).

Vehicles covered by recall 04V327000

Make and modelModel years
Ford Excursion2003
Ford F-2502003
Ford F-3502003
Ford F-450 SD2003
Ford F-550 SD2003

Being listed here means the campaign covers the model year, not that every car was built with the defect or is still unrepaired. Enter your VIN above to check your specific vehicle. Recall repairs are free at authorised dealers. Source: NHTSA, October 2026.