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NHTSA Recall 04V068000: Filler pipe and cap (fuel system)

PORSCHE CARS NORTH AMERICA, INC. reported this safety recall to NHTSA on , covering an estimated 35 vehicles. It affects 2 models including the Porsche Cayenne S.

35
vehicles potentially affected
2
models affected
2004
owners notified (March 29)
NHTSA campaign04V068000
ComponentFUEL SYSTEM, GASOLINE › STORAGE › TANK ASSEMBLY › FILLER PIPE AND CAP
Report receivedFebruary 18, 2004
Owner notificationMarch 29, 2004
Initiated byManufacturer

Defect

On certain sport utility vehicles, if the ground connection between the spiral ring of the tank filler neck and the connecting pipe to the fuel tank is inadequate, the flow of fuel during refueling can create an electrostatic charge, which could discharge and spark. This spark could ignite fuel vapors in the area outside the tank filler neck that could lead to a muffled detonation.

Safety risk

Due to such a startling event, the individual refueling the vehicle could remove the fuel nozzle at precisely the moment of the detonation without first stopping the fueling process. In such a circumstance, fuel escaping outside of the fuel tank may ignite, resulting in a fire.

Remedy

Dealers will inspect the ground connection and, if necessary, corrected. Owner notification began on march 29, 2004. Owners should contact porsche at 1-800-545-8039.

Notes

Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-DOT (1-888-327-4236).

Vehicles covered by recall 04V068000

Make and modelModel years
Porsche Cayenne S2003
Porsche Cayenne Turbo2003

Being listed here means the campaign covers the model year, not that every car was built with the defect or is still unrepaired. Enter your VIN above to check your specific vehicle. Recall repairs are free at authorised dealers. Source: NHTSA, October 2026.