NHTSA Recall 04V063000: Manifold/header/muffler/tail pipe (engine and engine cooling)
KAWASAKI MOTORS CORP., U.S.A. reported this safety recall to NHTSA on , covering an estimated 5,850 vehicles. It affects 4 models including the Kawasaki VN1600-A1.
| NHTSA campaign | 04V063000 |
|---|---|
| Component | ENGINE AND ENGINE COOLING › EXHAUST SYSTEM › MANIFOLD/HEADER/MUFFLER/TAIL PIPE |
| Report received | February 18, 2004 |
| Owner notification | February 17, 2004 |
| Initiated by | Manufacturer |
Defect
On certain motorcycles, the muffler brackets could crack allowing the muffler to become loose and potentially separate from the main exhaust pipes.
Safety risk
This could result in a crash.
Remedy
Dealers will reinforce the muffler brackets. Owner notification began on february 17, 2004. Owners should contact kawasaki at 1-866-802-9381.
Notes
Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-DOT (1-888-327-4236).
Vehicles covered by recall 04V063000
| Make and model | Model years |
|---|---|
| Kawasaki VN1600-A1 | 2003 |
| Kawasaki VN1600-A1L | 2003 |
| Kawasaki VN1600-A2 | 2004 |
| Kawasaki VN1600-A2L | 2004 |
Being listed here means the campaign covers the model year, not that every car was built with the defect or is still unrepaired. Enter your VIN above to check your specific vehicle. Recall repairs are free at authorised dealers. Source: NHTSA, October 2026.