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NHTSA Recall 03V494000: Horn (electrical system)

BUELL MOTORCYCLE CO. reported this safety recall to NHTSA on , covering an estimated 581 vehicles. It affects 3 models including the Buell XB12S.

581
vehicles potentially affected
3
models affected
2003
owners notified (December 23)
NHTSA campaign03V494000
Manufacturer campaign0828
ComponentELECTRICAL SYSTEM › HORN
Report receivedDecember 2, 2003
Owner notificationDecember 23, 2003
Initiated byManufacturer

Defect

On certain motorcycles, the wire that provides power to the horn, due to misrouting, can become frayed from contact with the horn bracket mounting bolt. As a result, the horn wire may become exposed, and when the horn button is pushed, either the horn circuit fuse or the key switch fuse can blow.

Safety risk

If the key switch fuse blows, the vehicle can stall, which could result in a crash. If the horn fuse blows, there will be a loss of power to the horn and rear brake light.

Remedy

Dealers will inspect and correct the wire routing, if necessary. Owner notification began on december 23, 2003. Owners should contact buell at 1-414-342-4680.

Notes

Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-DOT (1-888-327-4236).

Vehicles covered by recall 03V494000

Make and modelModel years
Buell XB12S2004
Buell XB9S2004
Buell XB9SL2004

Being listed here means the campaign covers the model year, not that every car was built with the defect or is still unrepaired. Enter your VIN above to check your specific vehicle. Recall repairs are free at authorised dealers. Source: NHTSA, October 2026.