NHTSA Recall 03V387000: Manifold/header/muffler/tail pipe (engine and engine cooling)
KAWASAKI MOTORS CORP., U.S.A. reported this safety recall to NHTSA on , covering an estimated 11,018 vehicles. It affects 5 models including the Kawasaki ZX600 K1.
| NHTSA campaign | 03V387000 |
|---|---|
| Manufacturer campaign | MC03-11 |
| Component | ENGINE AND ENGINE COOLING › EXHAUST SYSTEM › MANIFOLD/HEADER/MUFFLER/TAIL PIPE |
| Report received | October 16, 2003 |
| Owner notification | October 22, 2003 |
| Initiated by | Manufacturer |
Defect
On certain motorcycles, the welds securing the muffler to its clamp could fail from vibration, allowing the muffler to separate from the exhaust pipe.
Safety risk
This can increase the risk of a crash.
Remedy
Dealers will inspect the muffler and install a rubber damper. Owner notification began on october 20, 2003. Owners should contact kawasaki at 1-866-802-9381.
Notes
Kawasaki recall no. Mc03-11.customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-DOT (1-888-327-4236).
Vehicles covered by recall 03V387000
| Make and model | Model years |
|---|---|
| Kawasaki ZX600 K1 | 2003 |
| Kawasaki ZX600 K1L | 2003 |
| Kawasaki ZX636 B1 | 2003 |
| Kawasaki ZX636 B1L | 2003 |
| Kawasaki ZX636 B2 | 2004 |
Being listed here means the campaign covers the model year, not that every car was built with the defect or is still unrepaired. Enter your VIN above to check your specific vehicle. Recall repairs are free at authorised dealers. Source: NHTSA, October 2026.