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NHTSA Recall 02V208000: Mounting (fuel system)

TOYOTA MOTOR NORTH AMERICA, INC. reported this safety recall to NHTSA on , covering an estimated 154,593 vehicles. It affects 2001–2002 Toyota Highlander.

154,593
vehicles potentially affected
1
model affected
2002
owners notified (August 23)
NHTSA campaign02V208000
ComponentFUEL SYSTEM, GASOLINE › STORAGE › TANK ASSEMBLY › MOUNTING
Report receivedJuly 30, 2002
Owner notificationAugust 23, 2002
Initiated byManufacturer

Defect

On sport utility vehicles, there is a breather hose that attaches to the nozzle of the on-board refueling vapor recovery (orvr) valve, which is located on the topside of the fuel tank. The breather hose is attached with a clamp, whose "tabs" face in the upward direction. When the vehicle was crashed under the new car assessment program (ncap) test (i.e., 35 MPH frontal barrier crash), the clamp "tabs" contacted the underside of the body due to movement of the fuel tank, causing the nozzle to break.

Safety risk

In the worst case, nozzle breakage could result in fuel leakage if the vehicle rolls-over after a high speed frontal crash.

Remedy

Dealers will rotate the specified clamp. Owner notification began september 23, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact toyota at 1-800-331-4331.

Notes

Also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-DOT (1-888-327-4236).

Vehicles covered by recall 02V208000

Make and modelModel years
Toyota Highlander2001, 2002

Being listed here means the campaign covers the model year, not that every car was built with the defect or is still unrepaired. Enter your VIN above to check your specific vehicle. Recall repairs are free at authorised dealers. Source: NHTSA, October 2026.